is a wider concept than deep drawing. It can be defined in several types and each of the stamping types are aimed for special needs. There is progressive stamping and transfer stamping for high volume productions, single and compound station stamping for prototyping and short run manufacturing. This technology can be utilized in many applications with many more forms of products. At JCL, we leverage decades of expertise in engineering and manufacturing to deliver to our clients' exact specifications.
Types of s
Progressive Stamping: For high-volume production, each press stroke produces a complete part with high precision tolerance.
Transfer Stamping: Ideal for creating large size components, leveraging complex shape forming and maintaining dimensional accuracy.
Compound Stamping: A single stroke determines a feature forming for test runs and prototype evaluations, preparing for mass production.
Precision Stamping: Focuses on creating components with exacting tolerances and intricate designs.
TYPICAL PROCESSES OF CUSTOM STAMPING
Whether it's Progressive Die Stamping or Transfer Die Stamping, both involve a series of forming processes. Each forming operation serves a different purpose – some deepen the product, others create surface features, or remove excess material. We are familiar with the characteristics and processing features of various forming tools, having a profound understanding of their corresponding tool and die manufacturing. We can flexibly apply tooling structures and various tools combinations. Below, we introduce some commonly used forming processes.
Blanking: The process of cutting flat shapes from sheet metal.
Punching: Creating holes or openings in sheet metal through a punching operation.
Piercing: Perforating sheet metal to produce holes or patterns.
Bending: Custom sheet metal bending-Deforming sheet metal along a straight axis to create angles or curves.
Bottom Bending and Air Bending (Coining): Techniques for forming bends in sheet metal using press brakes.
Drawing: Forming sheet metal into cup-like shapes with concave or convex features.
Forming: Extrusion forming-Shaping sheet metal into desired contours through various bending and deformation methods.
Ironing: Reducing the wall thickness of a cylindrical part through axial compression.
Flanging: Creating a flange, or projecting edge, on a sheet metal component.
Embossing: Impressions or raised designs formed on sheet metal for decorative or functional purposes.
Curling: Rolling the edge of a sheet metal component to form a curved or rounded edge.
Trimming: Removing excess material or unwanted features from sheet metal components.
Lancing: Cutting slits or openings in sheet metal for specific design or functional requirements.
WHY YOU CHOOSE JCL FOR TOOLING DEVELOPMENT
In-House Design
JCL experienced design team collaborates with customers to conceptualize and refine designs for DFM tooling.
Advanced CAD Tools
We utilize the latest version of CAD Evaluation for complicated and reliable risk-prevention tooling assistance.
Rapid Prototyping
Rapid sheet metal prototyping-Single station or short run tools speed up the development cycle and ensure that the component meets acceptance.
Consistent Production Capability
Sufficient equipment and flexible production management to provide stable and timely output for shipping and delivery.
Maintenance & Repairs
In-house maintenance ensures that tools remain in peak condition for consistent production quality.
ADVANTAGES OF JCL CUSTOM METAL STAMPING SERVICE
You can find many benefits in JCL custom service, which are not included or executed well in real cases. JCL is a supplier with solid understanding of your requirements and come with strength as
High Volume Production Capability
In-House Tooling Design and Manufacturing
Diverse Sheet Metal Material Selection and Processes Options
Leaning and Reliable Quality Control
Timely Logistic and Shipping Service
CUSTOM METAL STAMPS COMPONENTS APPLICATIONS
Enclosures & Cases by Metal Stampings
Stamped enclosures and cases offer protective housing for electronic devices, machinery, and instruments. These custom sheet metal enclosures provide a robust shield, protecting internal components.
Covers & Caps by Metal Stampings
Stamped covers and caps serve as protective lids for various products. Custom sheet metal enclosures covers are used for concealing internal mechanisms or providing a barrier against contaminants.
Brackets & Supporting Parts by Metal Stampings
Stamped brackets and supporting parts offer structural support to various systems. These custom brackets and supporting parts play a crucial role in maintaining the integrity and functionality of assemblies.
Connectors, Contacts & Terminals by Metal Stampings
Stamped connectors, contacts, and terminals facilitate seamless electrical connections. Precision stamping ensures conductivity which is essential in electronic devices, appliances, and industrial machinery.
Shield & Heat Sinks by Metal Stampings
Stamped shields and heat sinks are designed for dissipating heat from electronic components or providing electromagnetic shielding, these custom sheet metal shieds are good in the performance in harsh environments.
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Custom Stamped Components
Poetryhttps://www.jcldd.com/services/custom-stamped-components/ Custom metal stamping is a wider concept than deep drawing. It can be defined in several types and each of the stamping types are aimed for special needs. There is progressive stamping and tr...
